Black Belt Manufacturing

  • $6,250 including exam fees

  • 10-Days including Lean training and advanced statistics like MSA and DOE

  • Live virtual classroom, in-person classroom and self-paced online training

  • No prerequisites – go straight for Black Belt Manufacturing certification

  • For those individuals who work in the manufacturing industry

  • Trainings program ISO certified (13053 & 18404)

  • Courses include simulations, interactive exercises, videos and much more

  • International recognized certificate

  • We hold our own exam, so no need to go somewhere else for that

ALL-ROUND LEAN SIX SIGMA EXPERTS

“Variation is evil”. A quote the former CEO of GE, Jack Welch is famous for. Yet many manufacturing processes are still challenged by it. Marred by variation in output, variation in the quality of raw materials and having to deal with variation in customer demand. Clearly Jack Welch was absolutely right, ultimately variation costs money. Reducing variation is a common objective but not an easy feat. A rigorous research plan, data and advanced analytics can help you find the root causes of variation and eliminate them. Lean Six Sigma provides the indispensable structure to realize this critical process improvement. 

Any Continuous Improvement professional will hugely benefit from Lean Six Sigma knowledge and expertise provided through our Lean Six Sigma Black Belt Manufacturing training.

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Black Belt Manufacturing

10 days - No prerequisites needed - $6,250 - Official certification

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On the basis of 1189 reviews obtains The Lean Six Sigma Company with the service Black Belt Manufacturing a score of 9 out of 10.

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TWO CERTIFICATES

There are no prerequisites for our Green Belt training. Participants will receive two certificates, one Certificate of Theory for successfully completing the training and a Certificate of Practice for successfully completing a project, both of which will certify you as internationally-recognized Lean Six Sigma Green Belt.

What is the value of a Lean Six Sigma certificate?

Upon successfully completing a Lean Six Sigma training you will be awarded an official internationally recognized certificate. How can you make sure this certificate represents the very value you were looking for. In the following video tutorial, it is explained what elements you have to take into account to determine the value of the certification provided. Learn more by clicking here.

As one of the few providers in the world the courses from The Lean Six Sigma Company adhere to two important ISO standards.

Getting a certification from The Lean Six Sigma Company ensures that you will receive a certification in adherence to international standards!

Skills & competencies required to become a Lean Six Sigma professional (ISO 18404).

Tools required in the Lean Six Sigma training curriculum (ISO 13053).

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The Lean Six Sigma Company collaborates with many organizations across the world.

Practical information

Below you will find practical information about the program, the main topics, the price and the start dates. Request a prospectus if you would like to know more about the time involved, the detailed program, the target audience and the purpose of the training.

The Lean Six Sigma Black Belt theory course consists of a 10-day program spending 2 days on Lean Management and 8 days on Six Sigma topics. This course is specifically designed for the Manufacturing sector, whereby two days is dedicated to Measurement System Analysis (MSA) and Design for Experiments (DOE). Successfully completing the course will lead to Black Belt certification evidencing theoretical knowledge of Lean Six Sigma on a Black Belt level.

In addition to completing this course, we recommend following this theoretical course with a Practical Assignment which will enable you to objectively demonstrate practical  experience in Lean Six Sigma. In essence, this assignment requires you to implement your knowledge and bring an improvement project to a successful conclusion. At the start of your assignment the Master Black Belt will determine if your project is suitable. The criteria on which the performance of the practical assignment will be assessed will be made transparent and are based on international standards.

Part 1 - Lean Thinking

2-day course covering Lean techniques such as:

  • Lean Philosophy, history and background
  • Theory of constraints
  • PDCA (Plan-Do-Check Act)
  • 5 Lean Principles of Womack
  • 7+1 Types of Waste
  • Value Stream Map
  • Flow
  • Process Balancing & Takt Time
  • Pull, and Little’s law
  • Kanban
  • Poka Yoke
  • 5S & Visual Management
  • Kaizen
  • 5 times Why

These 2 days are built around a simulation.

Part 2 - Six Sigma

The next 6 days will cover the Six Sigma DMAIC problem solving structure and associated techniques. The main topics of these days are:

  • Six Sigma Philosophy, history and background
  • DMAIC (Define, Measure, Analyze, Improve Control) Problem Solving methodology
  • Voice of Customer
  • Project Charter
  • Basic statistics
  • Intro to Minitab
  • Data Collection Plan
  • Measure baseline performance
  • Root cause analysis
  • Advanced statistics with Minitab
  • Graphical analysis
  • Trial experiments
  • Techniques for generating solutions
  • Selecting the best solutions
  • FMEA
  • Control Plan
  • Control charting
  • Project documentation

Part 3 -DoE and MSA

The last 2 days in class focus on more advanced statistical tools specific to a manufacturing industry working environment:

  • Design of Experiments
  • Measurement System Analyses

Part 4 - Practical Assignment

After passing theory exam, you are expected to complete your practical assignment. Under the guidance of your Master Black Belt you should complete a project that will have improved process according to the Lean Six Sigma standards as a result. Such project usually delivers financial cost savings and/or customer experience improvements.

Lean Six Sigma Black Belt Training $6,250
This pricing is excluding the practical assignment (see below) and includes:

  • Most comprehensive suite of Lean and Six Sigma course content
    Videos, books, instructional materials, project templates, Miro templates, and much more.

  • Online learning platform
    Lifelong access to all content via our online learning platform.

  • Black Belt Manufacturing Theory Certificate
    Upon passing the exam you will receive the Black Belt Theory Certificate.

  • Minitab
    Participants will have free access to Minitab software for the duration of the training.

  • Exam
    You will have 2 opportunities to re-take the exam.

  • Two e-books “Lean in Practice” and “Six Sigma in Practice”
    Our books explain the Lean Six Sigma concepts in real practical terms allowing you to immediately get started with process improvement.

Practical Assignment $1,850 (fixed rate, see below)
The practical assignment includes:

  • A designated MBB (Master Black Belt) to coach you with your project
    We will assign you an experienced MBB to help you completing your project and obtain the valuable Black Belt Practitioner certificate.

  • Fixed rate for about 8+ Hours of coaching by the designated MBB
    On average it takes us about 8 hours of coaching to complete your project. However, if it takes us longer, you will stay pay the same fixed rate.

  • Format/tools review
    During our coaching we will ensure the proper use of tools and help you to adequately prepare you for presenting your project in your organization.

  • Black Belt Practitioner Certificate
    Upon successfully completing your project as assessed by our Master Black Belt, you will receive the valuable Black Belt Manufacturing Practitioner Certificate.

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In-company.

Lean Six Sigma in your company

Although Lean Six Sigma is best known as a project-based improvement structure, it is much broader than that. Lean Six Sigma is an established philosophy, an organizational and improvement structure as well as a set of tools. Using this perspective Lean Six Sigma addresses organizational issues with respect to competitiveness, cost reduction, and customer satisfaction. 

Depending on your ambition, Lean Six Sigma can be implemented in phases. Every organization is unique, without a common blueprint that universally applies. Together with you, The Lean Six Sigma Company will develop a plan of action tailored to your organization.

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